At Electris Coating Systems, we realize galvanization and electroplating processes for copper and aluminum alloy components. A modern and fully automated electroplating factory, the most modern in this part of Europe, guarantees repeatability of processes and excellent quality and functionality of the surface.
Electroplating is not a standard process - the right technology, automation of the process and full quality control are very important. All this is guaranteed by Electris Coating Systems! We offer full service in the field of proper preparation of metal surfaces, application of electroplated coatings and combination of electroplated and powder-applied coatings.
The copper plating process is not offered as a stand-alone service, but functions as a primer (subcoat), used to improve the adhesion and quality of the final plating.
Implemented solutions allow us to offer customers a wide range of coating thicknesses - from 1 μm to 50 μm. We are able to galvanise metal components with a maximum length of 2100 mm. We specialize in technical coatings, primarily dedicated to the power industry.
The coatings we apply produce a durable layer that improves the properties of the copper and aluminium components, for example, providing better energy conductivity at the point of contact, increasing resistance to external agents or mechanical damage.
At Electris Coating Systems, we offer coatings that stand out as the highest quality on the market. With precisely tailored parameters, customized to our customers' individual needs, we guarantee excellent results regardless of the geometry of the component. We specialize in technical coatings, tailored mainly for thethe electrical power sector.
Coatings made at Electris Coating Systems are:
Cleaning and preparation is the basis of any electroplating process. Electris Coating Systems' high-tech electroplating plant offers the best pre-treatment solutions.
The bulk of the entire plating process is the component preparation process. It consists of several steps, such as cleaning, degreasing and etching, which must be done in the right order. This results in a surface that is conducive to better bonding with the new metal layer being applied to it. Proper preparation guarantees a durable coating of the highest quality and functionality.
Next steps in preparation for the electroplating process
The first step is cleaning the surface of the metal. Any impurities, such as rust, dust or residues from previous treatments, are then removed. Cleaning is crucial because a clean metal surface promotes better adhesion of the plating layer. These treatments also remove oxides and other substances that can interfere with the application of the metal layer.
Removing grease and oils from the metal surface ensures that no substances remain on the surface that could impede the adhesion of the plating layer. This step is critical to the quality of the bond between the metal coating and the substrate being electroplated.
The etching and decapping process is designed to remove the oxide layer of the metal from its surface. Removing these layers allows the metal of the substrate to come into direct contact with the plating layer, resulting in better adhesion.
After each of these processes, the component is thoroughly rinsed in dedicated process baths.
Galvanic coatings are metallic layers applied to a metal surface through electroplating processes. Their primary functions include:
In Electris, we specialize in technical coatings, primarily dedicated to the power industry
The most widely used electroplated coatings include:
In our company copper plating process is not offered as a stand-alone service, but functions as a primer (subcoat), used to improve the adhesion and quality of the final plating.
At Electris Coating Systems, we specialize in electroplating copper and aluminum components. However, galvanic coatings can also be applied to steel, brass, and zinc, depending on industry requirements.
Yes. Electroplating creates a protective barrier that prevents exposure to moisture, chemicals, and oxidation. Coatings like nickel, tin, and silver enhance corrosion resistance significantly, particularly for components exposed to harsh environments.
Each type of coating has unique properties and applications:
At Electris, we offer coating thicknesses from 1 µm to 50 µm, depending on the application and performance requirements of the component.
Yes, certain coatings like nickel and tin plating are used in food processing equipment and packaging applications. However, coatings must meet food-grade safety regulations, depending on the intended use.
At Electris Coating Systems, we implement sustainable electroplating practices, including:
Additionaly we implemented EcoVadis certification, which confirms compliance with strict environmental standards.
For more information or a custom coatings quote, contact us at sales@electris.pl.
We would be happy to prepare a quote for you!
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