At Electris Coating Systems, we realize electroplating processes for copper and aluminum alloy components. A modern and fully automated electroplating factory, the most modern in this part of Europe, guarantees repeatability of processes and excellent quality and functionality of the surface.
To improve the properties and characteristics of metal objects or to protect them from numerous threats, various electroplating processes are employed.
As a result, a durable coating is created on the surface of a component, which can protect against corrosion, enhance wear resistance, or improve electrical conductivity in the coated area. One of the commonly used electroplating processes is nickel plating. What does this process entail, and what benefits does it provide?
Nickel plating is an electrolytic process in which a thin layer of nickel is deposited onto a metal surface. It can be used both as a finishing process and a base for other coatings, such as chrome. Due to the many benefits it offers, nickel plating is utilised across various sectors, including the electrical energy industry.
How is nickel plating performed? Initially, the metal components must be properly prepared—they are cleaned and degreased, followed by treatments such as etching and pickling, which help remove oxides and rust from their surfaces. The details are then placed in baths containing an electrolyte solution with nickel salts. By introducing an electric current, nickel ions are reduced and deposited onto the metal surface. Different layer thicknesses can be achieved, depending on the duration of the plating process and the applied current density.
The primary aim of nickel plating is to enhance the parameters, functional properties, and appearance of metal components. The resulting coating is characterised by high corrosion resistance, hardness, and an aesthetically pleasing shine. The properties of nickel plating may vary based on the process used and the conditions of use.
Electrolytic nickel plating can be performed on various materials, predominantly metals. Coating a component with nickel provides better corrosion protection and improves the durability and appearance of the plated item. The most common applications include:
Interestingly, nickel coatings can also be applied to plastics, composite surfaces, and ceramics.
Nickel plating processes are carried out for various reasons, depending on technical and aesthetic requirements. The main benefits include:
All of these advantages of electrolytic nickel plating make it applicable in numerous industries, such as automotive, energy, electronics, defence, jewellery, medical, and even aviation.
In the energy sector, nickel plating is widely used for components that need to withstand the effects of environmental conditions and chemicals. Examples of such elements include pipes, tanks, and fastening parts.
Nickel plating and chrome plating are both very popular electroplating processes. However, in the latter case, a thin layer of chrome is applied to the metal surface, aiming to enhance the mechanical properties and aesthetics while increasing the wear resistance of the treated component.
Which is better: chrome plating or nickel plating? Both solutions provide excellent results, and the choice of method primarily depends on the user’s functional and aesthetic needs.
At Electris, we offer electrolytic nickel plating on components made from copper and aluminium alloys. Thanks to advanced technologies and extensive experience, we can carry out each process efficiently and effectively, offering clients various nickel plating thicknesses—from 1 μm to 50 μm.
We approach every order with a fully individualised perspective, executing it based on the client's documentation. Please contact us via email at sales@electris.pl, and we will transform your needs into a finished product.
Nickel plating is a galvanic process that involves applying a thin layer of nickel to a metal surface. It can be used both as a finishing process and as a base for other coatings, such as chrome. Due to the many benefits it provides, it is used in many industries - including electrical power engineering.
Nickel plating can be performed on various materials, mainly metals. Coating the element with a layer of nickel provides better protection against corrosion, and also improves the durability and appearance of the galvanized item.
The nickel plating process is carried out for various reasons, depending on technical and aesthetic requirements. All these advantages of electroplating nickel make it applicable in many industries – automotive, energy, electronics, defense sector, jewelry, automotive, medical industry and even aviation.